Tag Archives: best conveyor chain

China best P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System

Product Description

 Forged Scraper conveyor chain

P152F51/45/45A/45C/47/45D/45E/45F, P2000F29/29A, P101.6F20, RO6205MF3, MR56, MR80, MR224, MR315, FVR40/63/90/112

Forged chain , trolleys,carriers used on overhead conveyor production line.

Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.
Main products are Forge chain and trolley, welded link chain, Standard and non-standard stainless steel and carbon steel roller chain, Leaf chain, standard and non-standard conveyor chain, Scraper conveyor chain, Cranked link chain, double plus chain, double pitch transmission chain, plastic chain, sprockets and Other accessories.

The products can be combined to find the best possible solution for even the most demanding applications. Special solutions can also be developed for customers’ individual requirements.

Drop Forged Rivetless Chain, Drop Forged Chains, drop forged link,forged scraper chains.
1.Scraper chains P142,P142V,P142H,P200,P102,P250,P260
2.Detachable chain 51,52,55,57,62,74,78
3.Relevant overhead trolley&carriages&spare parts
4.as per your drawings or samples

Drop forged detachable chains X348,X458,X678,X698,F100,F160,P80,P100,P200
CatterPilar Chains for X348,X458,X678,X698
 

Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Heat Resistant
Type: Overhead Conveyor
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

conveyor

What are the considerations for selecting a corrosion-resistant conveyor chain?

When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:

1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.

2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.

3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.

4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.

5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.

By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.

conveyor

What are the future trends and advancements in conveyor chain technology?

The field of conveyor chain technology is constantly evolving, driven by the need for improved efficiency, productivity, and sustainability. Here are some of the future trends and advancements in conveyor chain technology:

1. Automation and robotics: The integration of conveyor chains with automation and robotics systems is a growing trend. This includes the use of advanced sensors, machine vision, and artificial intelligence to enable autonomous operation, precise positioning, and efficient material handling.

2. Smart and connected systems: Conveyor chains are becoming increasingly connected through the Internet of Things (IoT) technology. This allows for real-time monitoring, data collection, and analysis of various performance parameters such as chain wear, tension, temperature, and energy consumption. Smart systems can optimize maintenance schedules, detect potential failures, and improve overall system efficiency.

3. Lightweight and high-strength materials: The development of lightweight yet high-strength materials is an ongoing focus in conveyor chain technology. Advanced alloys, composites, and engineered plastics offer improved strength-to-weight ratios, reducing energy consumption and increasing the load capacity of conveyor systems.

4. Energy efficiency: Energy efficiency is a key consideration in conveyor chain design. Future advancements aim to minimize power consumption through the use of efficient drive systems, regenerative braking, and smart control algorithms that optimize speed and acceleration profiles. Energy recovery technologies, such as regenerative drives, can also capture and reuse energy during deceleration or braking.

5. Sustainability and environmental friendliness: Conveyor chain technology is moving towards more sustainable and environmentally friendly solutions. This includes the use of eco-friendly materials, improved lubrication techniques to minimize environmental impact, and the adoption of energy-efficient components and systems. Recycling and circular economy concepts are also gaining prominence in the design and manufacturing of conveyor chains.

6. Advanced wear monitoring and predictive maintenance: The future of conveyor chain technology involves advanced wear monitoring systems that can accurately predict the remaining useful life of chains and components. This enables proactive maintenance planning and reduces unplanned downtime. Predictive maintenance algorithms analyze data collected from sensors and provide timely alerts for chain replacement or repair.

These are just a few examples of the future trends and advancements in conveyor chain technology. As technology continues to advance, we can expect further innovations that enhance performance, efficiency, reliability, and sustainability in conveyor systems.

conveyor

What industries commonly use conveyor chains?

Conveyor chains are widely used in various industries for efficient material handling and transportation. Here are some of the industries commonly using conveyor chains:

  • Manufacturing: Conveyor chains are extensively used in manufacturing industries such as automotive, electronics, appliances, and machinery. They facilitate the movement of components, parts, and finished products along assembly lines.
  • Food and Beverage: The food and beverage industry relies heavily on conveyor chains for conveying and processing food products, including packaging, sorting, and distribution. Conveyor chains in this industry often have specific requirements such as sanitary design and resistance to contaminants.
  • Logistics and Warehousing: Conveyor chains are integral to logistics and warehousing operations for efficient handling of goods, including sorting, loading, unloading, and distribution. They are commonly used in distribution centers, airports, and postal facilities.
  • Mining and Quarrying: Conveyor chains play a crucial role in mining and quarrying operations by transporting bulk materials such as coal, ore, gravel, and aggregates. They are designed to withstand heavy loads and harsh environments.
  • Agriculture: In the agricultural sector, conveyor chains are used for handling crops, grains, seeds, and livestock feed. They are employed in processing plants, grain elevators, and animal feed production facilities.
  • Automotive: The automotive industry extensively uses conveyor chains in assembly plants for transporting vehicle components, body frames, engines, and other parts throughout the production process.
  • Pharmaceutical and Healthcare: Conveyor chains are utilized in pharmaceutical and healthcare facilities for the automated movement of medical supplies, pharmaceutical products, and laboratory specimens.
  • Chemical and Petrochemical: Conveyor chains are employed in chemical and petrochemical industries for the handling of hazardous materials, bulk chemicals, and raw materials during production and storage.
  • Construction and Building Materials: Conveyor chains are used in construction sites and building material production facilities for conveying materials such as cement, bricks, aggregates, and roofing materials.

These are just a few examples, and conveyor chains are also utilized in many other industries where efficient material handling and transportation are essential for the production and distribution processes.

China best P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System  China best P102, P142 Forged Mining Scraper Chain with Flight for Conveyor System
editor by CX 2023-11-07

China best 420/428/520/530 O Ring motorcycle parts marine/rigging hardware Motorcycle Conveyor link Roller Chain

Product Description

Double Pitch Transmission Chains with K1 Attachments -2040k1
 

A. Our Services:

1. Any of your kind inquiry about chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.

4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
6. With years of manufacture and promotion experience in global market, brings you profit and great success!

B.Technical parameters
C. Company show & Product Process

D.  Packaging 

Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets
Delivery Detail: five weeks

E. FAQ:

1. Are you manufacturer or trade Company?
We are a factory founded in 1991 with trade team for international service.

 

2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

 

3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).

 

4. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Oil Blooming
Feature: Heat Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Customization:
Available

|

Customized Request

conveyor

What are the benefits of using an overhead conveyor chain system?

Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:

1. Space Optimization:

– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.

2. Flexibility and Versatility:

– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.

3. Improved Safety:

– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.

4. Product Protection:

– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.

5. Increased Efficiency:

– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.

6. Easy Maintenance:

– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.

7. Customization and Integration:

– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.

Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.

conveyor

Can a conveyor chain be used in food processing applications?

Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:

1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.

2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.

3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.

4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.

5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.

6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.

When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.

conveyor

What is the load capacity of a conveyor chain?

The load capacity of a conveyor chain depends on various factors, including the chain design, material, size, and the operating conditions. It is crucial to consider the specific application requirements when determining the load capacity of a conveyor chain. Here are some key factors to consider:

  • Chain Design: Different types of conveyor chains have varying load capacities. The chain design includes factors such as the type of links, their configuration, and the presence of attachments or rollers.
  • Material: The material used to manufacture the conveyor chain significantly affects its load capacity. Common materials include steel, stainless steel, and plastic. Steel chains are generally more robust and have higher load-bearing capabilities.
  • Chain Size: The size of the conveyor chain, including the pitch and width, plays a role in determining its load capacity. Larger chains with wider links tend to have higher load capacities.
  • Operating Conditions: Factors such as the speed of the conveyor, the type and weight of the transported materials, and the environmental conditions (temperature, humidity, etc.) can impact the load capacity of the chain.
  • Manufacturer Specifications: It is essential to consult the manufacturer’s specifications and guidelines for the specific conveyor chain being used. Manufacturers typically provide load capacity charts or tables based on their chain designs.

The load capacity of a conveyor chain is typically specified in terms of its maximum allowable working load or breaking strength. These values are determined through rigorous testing and engineering calculations. To ensure safe and efficient operation, it is important to select a conveyor chain that has a load capacity suitable for the intended application. Exceeding the recommended load capacity can lead to premature wear, chain failure, and potential safety hazards.

China best 420/428/520/530 O Ring motorcycle parts marine/rigging hardware Motorcycle Conveyor link Roller Chain  China best 420/428/520/530 O Ring motorcycle parts marine/rigging hardware Motorcycle Conveyor link Roller Chain
editor by CX 2023-10-18

China Best Sales ISO Standard a/B Series Roller Chain Steel Stainless Transmission Conveyor Leaf Chain and Attachemnt

Product Description

Simplex stainless 304 Roller Chain (08B-1, 24B-1)
 

The most commonly used chain is roller chain or as it is also known transmission chain. These are the simplest chain drives, Used mainly for transmitting power. Can be supplied from 3mm pitch up to 4″ pitch in either mild steel or stainless steel.

 

DIN/ISO
Chain No.
Pitch Roller
Diameter
 
Width Between
Inner Plates
 
Pin Diameter
 
Pin Length
 
Inner Plate depth
 
Plate thick
ness
 
Ultimate
Tensile
Strength
 
Average
Tensile
Strength
Weight Per Meter
 
Mm mm mm mm mm mm mm mm kN/LB kN Kg/m
04B-1 6.000 4.00 2.80 1.85 6.80 7.80 5.00 0.60 3.0/682 3.2 0.11
05B-1 8.000 5.00 3.00 2.31 8.20 8.90 7.10 0.80 5.0/1136 5.9 0.20
*06B-1 9.525 6.35 5.72 3.28 13.15 14.10 8.20 1.30 9.0/2045 10.4 0.41
08B-1 12.700 8.51 7.75 4.45 16.70 18.20 11.80 1.60 18.0/4091 19.40 0.69
10B-1 15.875 10.16 9.65 5.09 19.50 20.90 14.70 1.70 22.4/5091 27.50 0.93
12B-1 19.050 12.07 11.68 5.72 22.50 24.2 16.00 1.85 29.0/6591 32.20 1.15
16B-1 25.400 15.88 17.02 8.28 36.10 37.4 21.00 4.15/3.1 60.0/13636 72.80 2.71
20B-1 31.750 19.05 19.56 10.19 41.30 45.0 26.40 4.5/3.5 95.0/21591 106.7 3.70
24B-1 38.100 25.40 25.40 14.63 53.40 57.80 33.20 6.0/4.8 160.0/36364 178.0 7.10
28B-1 44.450 27.94 30.99 15.90 65.10 69.50 36.70 7.5/6.0 200.0/45455 222.0 8.50
32B-1 50.800 29.21 30.99 17.81 66.00 71.0 42.00 7.0/6.0 250.0/56818 277.5 10.25
40B-1 63.50 39.37 38.10 22.89 82.20 89.2 52.96 8.5/8.0 355.0/80682 394.0 16.35
48B-1 76.20 48.26 45.72 29.24 99.10 107.0 63.80 12.0/10.0 560.0/127272 621.6 25.00
56B-1 88.90 53.98 53.34 34.32 114.60 123.0 77.80 13.5/12.0 850.0/193180 940.0 35.78
*Bushing chain: d1 in the table indicate the external diameter of bushing
 

We own the sophisticated equipment and the advanced technology, such as: 
1. CAD Designer
2. Wire Cutting Machine
3. Chain Running In Machine
4. Conveyor Furance
5. Ball Drift
6. Shot Peened Parts
7. Design Of Link Plate Waist

Company Detail:

GOODLUCK TRANSMISSION is 1 of a professional exporter with exporting POWER TRANSMISSION PARTS: Roller chains,conveyor chain,stainless steel chains, agricultural chains, steel detachable chains, special chains, sprockets, s. S. Sprockets, HRC couplings, pulleys, bushes etc. All these products have been supplied regularly to World Wide for over 15 years.  

 

Welcome contact for more detail.

Company Detail:

GOODLUCK TRANSMISSION is 1 of a professional exporter with exporting POWER TRANSMISSION PARTS: Roller chains,conveyor chain,stainless steel chains, agricultural chains, steel detachable chains, special chains, sprockets, s. S. Sprockets, HRC couplings, pulleys, bushes etc. All these products have been supplied regularly to World Wide for over 15 years.  

 

Welcome contact for more detail.

Company Detail:

GOODLUCK TRANSMISSION is 1 of a professional exporter with exporting POWER TRANSMISSION PARTS: Roller chains,conveyor chain,stainless steel chains, agricultural chains, steel detachable chains, special chains, sprockets, s. S. Sprockets, HRC couplings, pulleys, bushes etc. All these products have been supplied regularly to World Wide for over 15 years.  

 

Welcome contact for more detail.

Sofia Chen(Sales Manager)
HangZhou Goodlukc Transmission Technology Co.,Ltd.
716 Gold River Center,NO.88 Shishan Rd.,
New District,HangZhou,P.R.China.P.C.:215011
 

 
 
 

 

Usage: Transmission Chain
Material: Stainless steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Customization:
Available

|

Customized Request

conveyor

How do you calculate the chain pull force in a conveyor chain system?

The chain pull force, also known as the chain tension, is an important parameter to determine in a conveyor chain system. It represents the force required to move the conveyed load along the conveyor. The calculation of chain pull force involves several factors:

1. Weight of the Load: Determine the weight of the load being conveyed. This includes the weight of the product, packaging materials, and any additional equipment or components carried by the conveyor.

2. Friction Coefficients: Identify the friction coefficients between the load and the conveyor components. This includes the friction between the product and the conveyor chain, as well as the friction between the product and the conveyor bed or guides. These coefficients are typically provided by the manufacturer or can be obtained through testing.

3. Incline or Decline Angle: Consider the angle at which the conveyor operates. If the conveyor has an incline or decline, the angle will affect the force required to move the load.

4. Acceleration and Deceleration: Account for any acceleration or deceleration requirements in the conveyor system. If the conveyor needs to start or stop abruptly or if there are changes in speed, these factors will impact the chain pull force.

Once these factors are determined, the chain pull force can be calculated using the following formula:

Chain Pull Force = (Weight of Load + Friction Force) × (1 + Incline or Decline Factor) × (1 + Acceleration or Deceleration Factor)

It’s important to note that the accuracy of the calculation depends on the accuracy of the input values. Therefore, it’s recommended to consult the conveyor manufacturer or an engineering professional to ensure precise calculations and proper sizing of the conveyor chain.

conveyor

What are the design considerations for a long-span conveyor chain conveyor?

Designing a long-span conveyor chain conveyor requires careful consideration of various factors to ensure its efficiency, safety, and reliability. Here are some key design considerations:

1. Conveyor Chain Selection: Choose a conveyor chain that is suitable for long spans and can withstand the required load capacity. Consider factors such as chain material, pitch, strength, and durability to ensure it can handle the anticipated load and operating conditions.

2. Conveyor Structure: The conveyor structure should be designed to provide sufficient support and stability for the long span. Consider factors such as material strength, rigidity, and deflection to ensure the structure can handle the weight of the conveyor chain, the product being transported, and any additional loads.

3. Drive System: Select an appropriate drive system that can efficiently power the long-span conveyor chain. Consider factors such as motor power, speed, torque, and control mechanisms to ensure smooth and reliable operation.

4. Tensioning and Alignment: Proper tensioning and alignment of the conveyor chain are critical for its performance and longevity. Design the system with adequate provisions for tensioning devices and alignment mechanisms to maintain optimal chain tension and alignment throughout the conveyor’s length.

5. Supports and Bearings: Install adequate supports and bearings along the length of the conveyor to reduce chain sagging, minimize friction, and ensure smooth movement. Consider factors such as bearing type, lubrication, and maintenance requirements.

6. Conveyor Controls and Safety: Implement appropriate controls and safety features to monitor and control the operation of the long-span conveyor chain. This may include emergency stop systems, speed monitoring, overload protection, and safety interlocks.

7. Environmental Factors: Consider the environmental conditions in which the conveyor will operate, such as temperature, humidity, dust, and corrosive substances. Select materials and components that can withstand these conditions and implement proper ventilation, dust collection, and corrosion protection measures.

8. Maintenance and Accessibility: Design the conveyor system with ease of maintenance and accessibility in mind. Provide sufficient access points, walkways, and platforms for inspection, cleaning, and maintenance tasks. Consider factors such as lubrication points, conveyor cleaning systems, and easy replacement of worn components.

9. Future Expansion and Flexibility: Anticipate future needs for expansion or modifications and design the long-span conveyor chain conveyor with flexibility in mind. This may include allowing for additional conveyor sections, transfer points, or integration with other equipment.

By considering these design considerations, a long-span conveyor chain conveyor can be efficiently designed and optimized for its intended application, ensuring reliable and cost-effective material handling operations.

conveyor

Can a conveyor chain be used in high-temperature environments?

Yes, conveyor chains can be designed and used in high-temperature environments, but it depends on the specific type of chain and the temperature range involved. Here are some key considerations:

  • Material Selection: Conveyor chains for high-temperature applications are typically made from heat-resistant materials such as stainless steel or alloy steels that can withstand elevated temperatures without significant degradation.
  • Lubrication: Proper lubrication is essential in high-temperature environments to minimize friction and wear. Special high-temperature lubricants are available that can withstand the operating temperatures and provide effective chain lubrication.
  • Chain Design: Chains used in high-temperature environments may have specific design features to accommodate thermal expansion and minimize the risk of binding or seizing. These can include increased clearances, special joint designs, or heat-resistant coatings.
  • Temperature Limitations: Each conveyor chain has a maximum temperature limit specified by the manufacturer. It is important to consider this limit and ensure that the operating temperature does not exceed it to maintain the integrity and performance of the chain.
  • Proper Maintenance: Regular inspection and maintenance are crucial in high-temperature applications. This includes monitoring chain wear, lubrication levels, and any signs of heat-induced damage or degradation.

However, it is important to note that the suitability of a conveyor chain for high-temperature environments ultimately depends on the specific operating conditions, including the temperature range, duration of exposure, and the application requirements. It is recommended to consult with the chain manufacturer or an experienced engineer to select the appropriate chain and ensure its safe and reliable operation in high-temperature environments.

China Best Sales ISO Standard a/B Series Roller Chain Steel Stainless Transmission Conveyor Leaf Chain and Attachemnt  China Best Sales ISO Standard a/B Series Roller Chain Steel Stainless Transmission Conveyor Leaf Chain and Attachemnt
editor by CX 2023-10-16

China best HB80 Hollow Pin Conveyor Chain Link Chain

Product Description

CHINAMFG rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

CHAIN
NO.
PITCH BUSH
WIDTH
ROLLER
DIA
PIN PLATE MIN.
TENSILE
STRENGTH
RATED
TENSILE
STRENGTH
WEIGHT
d d2 L1 L2 H t/T
mm mm mm mm mm mm mm mm mm KN/min KN/min kg/m
HC120030 76.20 19.00 47.60 13.20 19.05 23.10 23.90 38.10 3.8/5.1 5.40 3.80 7.46
HC240040 101.60 25.40 66.70 19.56 26.92 31.50 32.00 50.80 6.5/7.8 5.40 8.70 14.28
HC240060 152.40 25.40 66.70 19.56 26.92 31.50 32.00 50.80 6.5/7.8 124.50 8.70 12.05
DC180060HP 152.40 19.05 47.60 13.20 19.05 23.10 23.90 39.00 5.08 66.60 5.50 5.35
JH4P18HP 101.60 19.10 47.60 13.20 19.05 23.10 23.90 39.00 5.08 66.60 5.50 8.03
HB80 80.00 20.00 50.00 18.50 24.00 22.00 23.50 40.00 5.0/4.0 79.00 6.30 6.81
HP100 100.00 22.00 45.00 12.00 16.00 22.50 23.50 35.00 5.00 75.00 6.00 6.20
HP100F1 100.00 22.00 45.00 12.00 18.00 23.00 24.20 35.00 5.00 75.00 6.00 6.15

Usage: Transmission Chain, Conveyor Chain, Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 3"*4"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How does a conveyor chain handle inclined or declined conveyance?

A conveyor chain is designed to handle various types of conveyance, including inclined or declined applications. Here’s how a conveyor chain handles these situations:

1. Inclined Conveyance: When a conveyor system is required to move materials uphill, an inclined conveyor chain is used. The chain’s design includes special attachments or cleats that provide additional grip and prevent material from slipping or sliding backward. These attachments are strategically positioned along the chain to ensure effective conveyance on inclines.

2. Declined Conveyance: For conveyors that move materials downhill, a declined conveyor chain is utilized. Similar to inclined conveyance, the chain may have specialized attachments or cleats that help control the speed and prevent material from sliding too quickly. These attachments keep the material in place and ensure a controlled and efficient flow downward.

Both inclined and declined conveyance require careful consideration of the chain’s design, including the type and arrangement of attachments. The size, shape, and weight of the conveyed material also play a role in determining the appropriate chain configuration. It’s important to consult with conveyor chain manufacturers or experts to select the right chain and attachments for specific inclined or declined applications.

conveyor

What are the benefits of using a modular conveyor chain system?

A modular conveyor chain system offers several benefits in terms of flexibility, efficiency, and ease of maintenance. Here are some key advantages:

1. Versatility: Modular conveyor chains are designed with interlocking modules that can be easily connected and disconnected. This allows for flexibility in configuring the conveyor system according to specific layout requirements, production needs, or space limitations. Modules can be added, removed, or repositioned to accommodate changing production processes or product variations.

2. Customizability: The modular design of the conveyor chain system enables customization to meet specific application requirements. Different types of modules are available, including straight sections, curves, inclines, declines, merges, and diverters. Accessories such as side guides, cleats, or product hold-downs can be easily integrated into the system.

3. Quick Installation and Modification: Modular conveyor chains are designed for easy installation and modification. With their snap-in or snap-on connections, modules can be rapidly assembled or disassembled, reducing downtime during system setup or reconfiguration. This feature also facilitates maintenance, repairs, or future expansions.

4. Enhanced Efficiency: The modularity of the conveyor chain system allows for efficient material handling and optimized workflow. The smooth transfer between modules minimizes product jams or misalignments, ensuring a continuous and consistent flow of materials. The ability to incorporate curves or inclines in the system enables efficient use of floor space and facilitates the movement of products through different elevations.

5. Easy Maintenance: Modular conveyor chain systems are designed for ease of maintenance. Individual modules can be easily accessed and replaced without disassembling the entire system. This reduces maintenance time and costs. Additionally, the open structure of the modules allows for easy cleaning, debris removal, and inspection.

6. Durability and Reliability: Modular conveyor chains are typically made from high-quality materials such as plastic or stainless steel, ensuring durability and long-lasting performance. They are resistant to wear, corrosion, and chemical damage, making them suitable for various industrial environments. The interlocking design provides stability and prevents chain slippage during operation.

7. Safety Features: Modular conveyor chain systems can incorporate safety features such as emergency stop buttons, safety guarding, or sensors for detecting blockages or excessive loads. These features help maintain a safe working environment for operators and protect the integrity of the products being transported.

Overall, a modular conveyor chain system offers versatility, customizability, efficiency, and ease of maintenance. It is a reliable solution for material handling in industries such as manufacturing, packaging, distribution, and logistics.

conveyor

What factors should be considered when designing a conveyor chain system?

When designing a conveyor chain system, several factors need to be considered to ensure optimal performance and functionality. These factors include:

  • Load Capacity: The load capacity of the conveyor chain system is a critical consideration. It involves determining the maximum weight and size of the materials or products to be conveyed. This information helps in selecting the appropriate chain type, size, and strength to handle the expected load.
  • Speed and Throughput: The desired speed at which the conveyor system needs to operate and the expected throughput of materials are important factors. They influence the selection of chain pitch, sprocket size, and motor power to achieve the desired conveyor speed and material handling capacity.
  • Environmental Conditions: The operating environment plays a crucial role in the design of a conveyor chain system. Factors such as temperature, humidity, dust, corrosive substances, and presence of water or chemicals impact the selection of materials for the chain, sprockets, and other components to ensure durability and resistance to wear and corrosion.
  • Conveyor Layout and Configuration: The layout and configuration of the conveyor system are key considerations. Factors such as available space, conveyor path, incline or decline angles, and any required curves or turns affect the selection of chain type, sprocket arrangement, and overall system design.
  • Maintenance and Accessibility: Easy access for maintenance and servicing is crucial for the longevity and efficient operation of the conveyor chain system. Considering factors such as lubrication points, chain tension adjustment mechanisms, and overall accessibility for inspections and repairs ensures smooth operation and minimizes downtime.
  • Noise and Vibration: The level of noise and vibration generated by the conveyor chain system can impact the working environment. Design considerations such as selecting chain types with low noise characteristics, implementing proper lubrication, and using vibration-damping components help minimize noise and vibration levels.
  • Safety: Safety is of paramount importance in conveyor chain system design. Factors such as guarding, emergency stop systems, proper alignment, and anti-slip measures need to be incorporated to ensure the safety of operators and prevent accidents or injuries.

Considering these factors during the design stage helps in selecting the appropriate conveyor chain type, size, and configuration to meet the specific requirements of the application, ensuring smooth and efficient material handling operations.

China best HB80 Hollow Pin Conveyor Chain Link Chain  China best HB80 Hollow Pin Conveyor Chain Link Chain
editor by CX 2023-10-12

China best Electric Cable Chain Steel Track Conveyor Chain

Product Description

Electric cable chain steel track conveyor chain

TL series drag chains are mainly consisting of chain plate(top quality stainless steel with chromium plated),supporing board(extruded aluminium alloy)and pinshaft(alloy),etc. there is no relative motions between the cables/rubber hoses and the drag chains,giving no deforming or twists. The chromium palted chain board has very nice-looking appearance and has very rational construction and flexible and high strength.it is reliable and easy to operate ,install , or assemble. .the product is flexible to bending and has low resistance,giving low noises.it can be used for a very long period of time without any deformation or hanging down..
1.  the towline can adapt the biggest traveling speed 60meter/min
2.  the towline’s safety using life has increased to 1,300,000 times

-Specifications 
 
 1.Bending Radius: 50mm~750mm
 2. Materials: Stainless steel or  galvanized steel
 3. Length: customized
 4. Application:  warehouse, large machinery, robots etc., as short-range,oil,gas, water hoses and cables moving purposes at the same time.

 

 Model   Pitch Bending  radius
(mm) 
Min.width
(mm)
Max.width
(mm) 
Max aperture
 of supporting 
board(mm)
Rectangular 
aperture(mm) 
    Length(m)
TL45     45        50       60      200                    –       14 According 
to customer’s
 reqirements
TL65     65         75       70       350 30       26
        90
       115
       125
       145
       185
TL95      95        115      120      450              50       46
       145
       200
       250
       300
TL125    125        200      120      550               75         72
       250
       300
       350
       470
       500
       575
       700
       750
TL180    180        250 120        650               110         –
       300
       350
       450
       490
       600
       650

-Remark: 
 1.The cable drag chains are produced by using Italian technology.
 2. When nonstandard bend radius or nonstandard cable carrier chains are required, we can make them according to the user’s requirements.
 3.  When the max width Bamx is exceeded, compound type cable carrier chains that consist of 3 chain crawlers can be used.
 
-Components
 
TL series cable drag chain is composed of chain plate( top quality stainlesssteel with chromium plated), supporting board(extruded aluminum alloy) and pinshaft( alloy), etc.

-Order notice
 
1. Length: 
2. Cable or pipe Max. Dia.:
3. Supporting board type:
4. Bending Radius(or the curved height ):
 
  

Material: Stainless Steel
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Max.Width(mm): 200mm-650mm
Customization:
Available

|

Customized Request

conveyor

How do you calculate the required horsepower for a conveyor chain drive?

The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:

1. Determine the Total Resistance:

– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.

2. Convert the Resistance to Equivalent Inertia:

– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.

3. Calculate the Total Inertia:

– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.

4. Determine the Required Torque:

– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.

5. Convert Torque to Horsepower:

– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.

6. Consider Safety Factors and Efficiency:

– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.

– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.

It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.

conveyor

What are the factors to consider when selecting the pitch of a conveyor chain?

When selecting the pitch of a conveyor chain, several factors need to be considered to ensure optimal performance and efficiency. Here are the key factors:

1. Load Capacity: The pitch of the conveyor chain should be selected based on the anticipated load capacity of the system. Consider the weight and size of the conveyed materials to ensure the chain can handle the required load without exceeding its capacity.

2. Speed and Application: The operating speed of the conveyor system and the specific application play a role in determining the pitch. Higher speeds may require smaller pitch chains to maintain smooth and reliable operation.

3. Conveyor Length: The length of the conveyor system affects the selection of the chain pitch. Longer conveyors may require larger pitch chains to distribute the load and reduce tension on individual chain links.

4. Space Constraints: Consider the available space for the conveyor system. Smaller pitch chains may be preferred in applications with limited space to minimize the overall footprint of the conveyor.

5. Wear and Maintenance: The pitch selection should also consider the anticipated wear and maintenance requirements. Smaller pitch chains often provide better wear resistance and may require less frequent lubrication and maintenance.

6. Speed Regulation: If the conveyor system requires speed regulation or precise positioning, the pitch selection should align with the control capabilities of the drive system. Smaller pitch chains can offer finer control and accuracy.

7. Compatibility: Ensure that the selected pitch is compatible with other components of the conveyor system, including sprockets, guides, and attachments. They should be designed to work together smoothly and efficiently.

8. Application Environment: Consider the environmental conditions in which the conveyor will operate. Factors such as temperature, humidity, corrosive substances, or abrasive materials may influence the choice of chain pitch and material to ensure durability and longevity.

By considering these factors, you can select the appropriate pitch for the conveyor chain, ensuring optimal performance, longevity, and reliable operation of the system.

conveyor

How do you troubleshoot common issues with conveyor chains?

Troubleshooting common issues with conveyor chains involves identifying the problem and taking appropriate steps to resolve it. Here are some common issues and troubleshooting approaches:

  • Chain Slippage: If the chain is slipping or not engaging properly with the sprockets, check for proper tensioning, alignment, and lubrication. Adjust the tension if necessary and ensure the chain is properly aligned with the sprockets.
  • Chain Jamming: If the chain is frequently jamming or getting stuck, inspect the conveyor for any obstructions or foreign objects that may be causing the issue. Clear any debris or blockages and ensure the chain’s path is clear.
  • Excessive Noise: If the chain is making loud or unusual noises, check for proper lubrication. Insufficient lubrication can cause increased friction and noise. Apply the appropriate lubricant according to the manufacturer’s recommendations.
  • Chain Breakage: If the chain is breaking frequently, inspect for any damaged or worn-out components. Replace any broken or worn links, pins, or attachments. Also, check for proper tensioning and alignment, as excessive tension or misalignment can lead to chain breakage.
  • Chain Wear: If the chain shows signs of wear, such as elongation or corrosion, consider replacing it. Excessive wear can affect the performance and lifespan of the chain. Regularly inspect and measure the chain for wear and replace it when necessary.

It’s important to follow proper maintenance practices, including regular inspection, lubrication, and tensioning, to prevent and address common issues with conveyor chains. Consult the manufacturer’s guidelines and seek professional assistance if needed.

China best Electric Cable Chain Steel Track Conveyor Chain  China best Electric Cable Chain Steel Track Conveyor Chain
editor by CX 2023-08-30

China Best Sales ISO 9001 Approved motorcycle part sprocket Stainless Steel Agricultural Transmission Roller conveyor Chain

Product Description

ISO 9001 Approved Agricultural Chain

Why choose us ?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and also have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000 meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, drive chains, conveyor chains, drag chains, agricultural chains, sprockets, gears and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc. 

Our agricultural chains are as following items:
1. SH series high strength heavy duty short pitch roller chains
2. SP series high strength heavy duty short pitch roller chains
3. Walking tractor chains
4. Combine chains
5. ZGS38 combine chain with attachments
6. Rice harvester chains
7. Various agricultural chain with attachments
8. S type steel agricultural chains
9. S type steel agricultural chain with attachments
10. A Type steel agricultural chains
11. CA type steel agricultural chains
12. C type steel agricultural chain with attachments
13. Special agricultural chain with attachments

1) Related Products

2) Certificates 

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.
 
The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR.  
 
There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 
 
Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.
 
“We are always serving our customers with our best products.”

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Oil Blooming
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Roller Chain
Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in pharmaceutical manufacturing?

Yes, conveyor chains can be used in pharmaceutical manufacturing for various applications. Conveyor systems play a crucial role in the efficient and safe transportation of pharmaceutical products throughout the manufacturing process. Here are some key considerations when using conveyor chains in pharmaceutical manufacturing:

1. Material Selection:

– Choose conveyor chains made from materials that are suitable for pharmaceutical applications, such as stainless steel or FDA-approved plastic. These materials offer corrosion resistance, cleanliness, and compliance with industry regulations.

2. Cleanliness and Sanitation:

– Ensure that the conveyor chain design allows for easy cleaning and sanitation. Smooth surfaces, minimal crevices, and access for cleaning equipment are important to maintain a hygienic environment.

3. Contamination Control:

– Implement measures to prevent contamination of pharmaceutical products. This includes using chain lubricants that are safe for pharmaceutical applications and implementing proper handling and storage procedures.

4. Product Protection:

– Choose conveyor chain systems that minimize product damage or degradation. This can include utilizing gentle product handling features such as low-friction surfaces, adjustable speed controls, and proper product spacing.

5. Regulatory Compliance:

– Ensure that the conveyor chain system complies with pharmaceutical industry regulations and guidelines, such as Good Manufacturing Practices (GMP) and the requirements of regulatory bodies like the FDA.

6. Integration with Equipment:

– Consider the integration of conveyor chains with other equipment in the pharmaceutical manufacturing process, such as labeling machines, filling machines, and packaging equipment. The conveyor system should provide seamless operation and synchronization with these machines.

By carefully selecting and designing conveyor chains specifically for pharmaceutical manufacturing, it is possible to meet the stringent requirements of the industry in terms of cleanliness, product integrity, and regulatory compliance.

conveyor

What are the benefits of using a roller conveyor chain?

A roller conveyor chain offers several advantages in material handling and transportation applications. Here are some of the benefits:

1. Efficient transportation: Roller conveyor chains are designed to smoothly and efficiently transport various types of goods and materials. The rollers provide low-friction movement, reducing the effort required to move the load along the conveyor.

2. Versatility: Roller conveyor chains are versatile and can handle a wide range of products, from small and lightweight items to heavy and bulky loads. They are commonly used in industries such as manufacturing, distribution, logistics, and warehouses.

3. Durability: Roller conveyor chains are typically made from robust materials such as steel, which provides excellent durability and longevity. They can withstand heavy loads, repetitive use, and harsh working environments.

4. Flexibility: Roller conveyor chains can be configured in various layouts to accommodate different space requirements and material flow patterns. They can be straight, curved, inclined, or declined to optimize the flow of goods within the facility.

5. Easy accumulation: Roller conveyor chains allow for efficient accumulation of products without causing damage or jamming. The rollers can be designed with specific spacing and configurations to enable controlled accumulation and release of items along the conveyor line.

6. Minimal maintenance: With proper maintenance and lubrication, roller conveyor chains require minimal upkeep. The design of the chain and rollers reduces the accumulation of debris, making them easier to clean and maintain.

7. Smooth and quiet operation: The use of rollers in the conveyor chain ensures smooth and quiet operation, reducing noise levels in the workplace. This creates a more comfortable and productive working environment.

8. Enhanced safety: Roller conveyor chains are designed with safety in mind. They can be equipped with various safety features such as guards, sensors, and emergency stop mechanisms to ensure the well-being of operators and prevent accidents.

By utilizing a roller conveyor chain, businesses can benefit from improved efficiency, increased durability, flexibility in material handling, and enhanced safety in their operations.

conveyor

What are the maintenance requirements for a conveyor chain?

Maintaining a conveyor chain is essential to ensure its smooth operation and prolong its lifespan. Here are some key maintenance requirements for a conveyor chain:

  • Regular Cleaning: Clean the conveyor chain regularly to remove dirt, debris, and contaminants that can contribute to chain wear and reduce performance. Use appropriate cleaning agents and tools to avoid damaging the chain.
  • Lubrication: Apply the recommended lubricant to the conveyor chain according to the manufacturer’s guidelines. Lubrication helps reduce friction, minimize wear, and prevent corrosion.
  • Tension Adjustment: Check the tension of the conveyor chain regularly and adjust it if necessary. Proper tension ensures smooth operation and prevents issues like chain slipping or excessive wear.
  • Inspection: Conduct regular inspections of the conveyor chain to identify any signs of wear, damage, or misalignment. Look for issues such as worn sprockets, elongation, bent or damaged links, and loose connections. Address any problems promptly to prevent further damage.
  • Replace Worn Components: If any components of the conveyor chain, such as links, pins, or sprockets, are excessively worn or damaged, they should be replaced. Using worn components can compromise the chain’s performance and lead to failure.
  • Alignment: Ensure proper alignment of the conveyor chain by checking the alignment of sprockets, idlers, and other components. Misalignment can cause uneven wear and increase the risk of chain failure.
  • Training and Education: Provide proper training to personnel responsible for operating and maintaining the conveyor chain. They should understand the maintenance requirements, safety protocols, and best practices to ensure effective and safe operation.

Following these maintenance requirements will help keep the conveyor chain in optimal condition, minimize downtime, and ensure safe and efficient material handling.

China Best Sales ISO 9001 Approved motorcycle part sprocket Stainless Steel Agricultural Transmission Roller conveyor Chain  China Best Sales ISO 9001 Approved motorcycle part sprocket Stainless Steel Agricultural Transmission Roller conveyor Chain
editor by CX 2023-08-17

China Best Sales Power Transmission Long Pitch Conveyor Chain for Machines Parts

Product Description

OUR PRODUCTS LIST:
A and B series single/double/triple standard roller chain and no-standard roller chain

DIN/ISO ANSI Pitch Roller Width Pin Pin Lnner Plate Ultimate Average weight
KIN/ISO ANSL     between diameter length plate thick tensile tensile per
Chain Chain     inner plates       depth -ness strength strength meter
No. No. P d1 b1 d2 L Lc h2 T Q Q0 q
    max min max max max max max min
    mm mm mm mm mm mm mm mm kN/LB kN kg/m
*03C *15 4.7625 2.48 2.38 1.62 6.1 6.9 4.3 0.6 1.80/409 2 0.08
*04C-1 *25 6.35 3.3 3.18 2.31 7.9 8.4 6 0.8 3.50/795 4.6 0.15
*06C-1 *35 9.525 5.08 4.77 3.58 12.4 13.17 9 1.3 7.90/1795 10.8 0.33
085-1 41 12.7 7.77 6.25 3.58 13.75 15 9.91 1.3 6.67/1516 12.6 0.41
08A-1 40 12.7 7.95 7.85 3.96 16.6 17.8 12 1.5 14.10/3205 17.5 0.62
10A-1 50 15.875 10.16 9.4 5.08 20.7 22.2 15.09 2.03 22.20/5045 29.4 1.02
12A-1 60 19.05 11.91 12.57 5.94 25.9 27.7 18 2.42 31.80/7227 41.5 1.5
16A-1 80 25.4 15.88 15.75 7.92 32.7 35 24 3.25 59.70/12886 69.4 2.6
20A-1 100 31.75 19.05 18.9 9.53 40.4 44.7 30 4 88.50/20114 109.2 3.91
24A-1 120 38.1 22.23 25.22 11.1 50.3 54.3 35.7 4.8 127.00/28864 156.3 5.62
28A-1 140 44.45 25.4 25.22 12.7 54.4 59 41 5.6 172.40/39182 212 7.5
32A-1 160 50.8 28.58 31.55 14.27 64.8 69.6 47.8 6.4 226.80/51545 278.9 1.1
36A-1 180 57.15 35.71 35.48 17.46 72.8 78.6 53.6 7.2 280.20/63682 341.8 13.45
40A-1 200 63.5 39.68 37.85 19.85 80.3 87.2 60 8 353.80/80409 431.6 16.15
48A-1 240 76.2 47.63 47.35 23.81 90.5 103 72.39 9.5 51.30/115977 622.5 23.2

 

 DIN/ISO Pitch Roller Width Pin Pin Lnner Plate Ultimate Average weight
KIN/ISO     between diameter length plate thick tensile tensile per
Chain     inner plates       depth -ness strength strength meter
No. P d1 b1 d2 L Lc h2 T Q Q0 q
  max min max max max max max min
  mm mm mm mm mm mm mm mm kN/LB kN kg/m
04B-1 6 4 2.8 1.85 6.8 7.8 5 0.6 3.2/682 3.2 0.11
05B-1 8 5 3 2.31 8.2 8.9 7.1 0.8 5.0/1136 5.9 0.2
*06B-1 9.525 6.35 5.72 3.28 13.15 14.1 8.2 1.3 9.0/2045 10.4 0.41
08B-1 12.7 8.51 7.75 4.45 16.7 18.2 11.8 1.6 18.0/4091 19.4 0.69
10B-1 15.875 10.16 9.65 5.08 19.5 20.9 14.7 1.7 22.4/5091 27.5 0.93
12B-1 19.05 12.07 11.68 5.72 22.5 24.2 16 1.85 29.0/6591 32.2 1.15
16B-1 25.4 15.88 17.02 8.28 36.1 37.4 21 4.15/3.1 60.0/13636 72.8 2.71
20B-1 31.75 19.05 19.56 10.19 41.3 45 26.4 4.5/3.5 95.0/21591 106.7 3.7
24B-1 38.1 25.4 25.4 14.63 53.4 57.8 33.2 6.0/4.8 160.0/36364 178 7.1
28B-1 44.45 27.94 30.99 15.9 65.1 69.5 36.7 7.5/6.0 200.0/45455 222 8.5
32B-1 50.8 29.21 30.99 17.81 66 71 42 7.0/6.0 250.0/56818 277.5 10.25
40B-1 63.5 39.37 38.1 22.89 82.2 89.2 52.96 8.5/8.0 355.0/80682 394 16.35
48B-1 76.2 48.26 45.72 29.24 99.1 107 63.8   560.0/127272 621.6 25

    

 

Products show
 
 

  
  

    

Our workshop

  

Our hot treatment equipment
    
 

   FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
no matter where they come from.

 

Material: Alloy
Structure: Roller Chain
Surface Treatment: Polishing
Chain Size: 1/2"*11/128"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Transport Package: Non-Fumigation Wooden Box, by Air, by Ocean
Samples:
US$ 2/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

What are the benefits of using a silent conveyor chain?

A silent conveyor chain, also known as a noise-reducing conveyor chain, offers several advantages in conveyor system applications:

1. Noise Reduction:

– One of the primary benefits of using a silent conveyor chain is the significant reduction in noise levels. These chains are specifically designed to minimize the noise generated during operation, creating a quieter and more comfortable working environment.

2. Improved Work Environment:

– By reducing noise levels, a silent conveyor chain contributes to a better work environment, particularly in settings where noise reduction is important, such as manufacturing facilities, warehouses, and distribution centers. It helps reduce employee fatigue, enhances communication, and improves overall worker satisfaction.

3. Compliance with Noise Regulations:

– In some industries or regions, there are specific noise regulations that must be met. Using a silent conveyor chain helps ensure compliance with these regulations, avoiding potential penalties and legal issues.

4. Increased Productivity:

– A quieter working environment created by a silent conveyor chain can lead to increased productivity. With reduced noise distractions, employees can focus better on their tasks, resulting in improved efficiency and output.

5. Extended Chain and Equipment Life:

– Silent conveyor chains are often designed with advanced materials and technologies that offer enhanced wear resistance and durability. They can withstand heavy loads, reduce friction, and minimize wear and tear on both the chain and the associated equipment, resulting in longer service life and reduced maintenance costs.

6. Versatility:

– Silent conveyor chains are available in various configurations and designs, making them compatible with a wide range of conveyor systems and applications. They can be used in different industries, including automotive, food processing, packaging, and more.

When considering a silent conveyor chain, it is important to consult with a reputable chain manufacturer or supplier to ensure the chain meets the specific requirements of the application.

conveyor

What are the future trends and advancements in conveyor chain technology?

The field of conveyor chain technology is constantly evolving, driven by the need for improved efficiency, productivity, and sustainability. Here are some of the future trends and advancements in conveyor chain technology:

1. Automation and robotics: The integration of conveyor chains with automation and robotics systems is a growing trend. This includes the use of advanced sensors, machine vision, and artificial intelligence to enable autonomous operation, precise positioning, and efficient material handling.

2. Smart and connected systems: Conveyor chains are becoming increasingly connected through the Internet of Things (IoT) technology. This allows for real-time monitoring, data collection, and analysis of various performance parameters such as chain wear, tension, temperature, and energy consumption. Smart systems can optimize maintenance schedules, detect potential failures, and improve overall system efficiency.

3. Lightweight and high-strength materials: The development of lightweight yet high-strength materials is an ongoing focus in conveyor chain technology. Advanced alloys, composites, and engineered plastics offer improved strength-to-weight ratios, reducing energy consumption and increasing the load capacity of conveyor systems.

4. Energy efficiency: Energy efficiency is a key consideration in conveyor chain design. Future advancements aim to minimize power consumption through the use of efficient drive systems, regenerative braking, and smart control algorithms that optimize speed and acceleration profiles. Energy recovery technologies, such as regenerative drives, can also capture and reuse energy during deceleration or braking.

5. Sustainability and environmental friendliness: Conveyor chain technology is moving towards more sustainable and environmentally friendly solutions. This includes the use of eco-friendly materials, improved lubrication techniques to minimize environmental impact, and the adoption of energy-efficient components and systems. Recycling and circular economy concepts are also gaining prominence in the design and manufacturing of conveyor chains.

6. Advanced wear monitoring and predictive maintenance: The future of conveyor chain technology involves advanced wear monitoring systems that can accurately predict the remaining useful life of chains and components. This enables proactive maintenance planning and reduces unplanned downtime. Predictive maintenance algorithms analyze data collected from sensors and provide timely alerts for chain replacement or repair.

These are just a few examples of the future trends and advancements in conveyor chain technology. As technology continues to advance, we can expect further innovations that enhance performance, efficiency, reliability, and sustainability in conveyor systems.

conveyor

Can a conveyor chain be repaired or does it need to be replaced entirely?

In general, conveyor chains can be repaired in certain cases, but there are instances where replacement is necessary. Here are some considerations:

  • Minor Damage: If the conveyor chain has minor damage, such as a broken link or a damaged pin, it may be possible to repair it by replacing the damaged components.
  • Significant Wear: If the chain has significant wear, such as elongation or excessive corrosion, it may be more cost-effective to replace the entire chain rather than attempting repairs.
  • Critical Components: Some conveyor chains have critical components that cannot be repaired, such as welded attachments or specialized features. In such cases, replacement is usually the only option.
  • Manufacturer’s Recommendations: It’s important to consult the manufacturer’s recommendations regarding chain repairability. They can provide specific guidelines on when repair is feasible and when replacement is necessary.

Before deciding whether to repair or replace a conveyor chain, it’s recommended to assess the extent of damage, consider the overall condition of the chain, and evaluate the cost-effectiveness of each option. It’s always advisable to consult with a qualified professional or the chain manufacturer to determine the best course of action.

China Best Sales Power Transmission Long Pitch Conveyor Chain for Machines Parts  China Best Sales Power Transmission Long Pitch Conveyor Chain for Machines Parts
editor by CX 2023-08-11

China best Transmission Long Pitch Welded Forged Double Pitch Fv M Series Sugar Scrapper Dryer Conveyor with Clip Links Large Roller Chain

Product Description

Product Description

1. Conveyor chains with ( special ) attachments.
2. Double pitch conveyor chains ( special with attachments ).
3. Double pitch conveyor chainz ( special ) with extended pins.
4. Double plus chains.
5. Sharp top chains.
6. Hollow pin chains.
7. Surface: Shot Blasting Natural/Black/Blue/ Nickel plate/ Zinc plate.

Product Advantages:
1. Good quality, surface of chain is smooth, shiny and beautiful.
2. Chain is closely, tight.
3. Prompt Delivery.
4. Green Product.
5. International Approval.
6. Experienced Staff.

Company Introduction:
Vision Group is 1 of the largest manufacturers of Driving Chain, Conveyor Chain, Motorcycle Chain, Hoisting Chain, Agriculture Chain, Stainless Steel Chain, Dropped Forged Rivetless Chain, Long Pitch Conveyor Chain and so on.
 

 

Product Attribute

Usage

Transmission Chain

Material

Alloy/Carbon Steel

Surface Treatment

Galvanized / nickel plated / stainless steel / carbon steel

Feature

Heat Resistant

Chain Size

Customized

Structure

Conveyor chain

Color

Solid Color

Chain Model

Roller Chains

Chain Color

Customized

Structure (for Chain)

Conveyor chain

Port

ZheJiang

Payment

L/C, T/T, D/P, Western Union

Package

Chain, Plastic Bag, Color Box, Wooden Case. or OEM

 

 

Product Parameters

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

 

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.

100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
 

FAQ 
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Standard or Nonstandard: Standard
Application: Conveyer Equipment, Packaging Machinery, Mining Equipment, Agricultural Machinery
Surface Treatment: Heat Treatment
Customization:
Available

|

Customized Request

conveyor

What are the benefits of using an overhead conveyor chain system?

Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:

1. Space Optimization:

– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.

2. Flexibility and Versatility:

– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.

3. Improved Safety:

– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.

4. Product Protection:

– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.

5. Increased Efficiency:

– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.

6. Easy Maintenance:

– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.

7. Customization and Integration:

– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.

Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.

conveyor

Can a conveyor chain be used in food processing applications?

Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:

1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.

2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.

3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.

4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.

5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.

6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.

When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.

conveyor

What are the advantages of using a conveyor chain in material handling?

Conveyor chains offer numerous advantages in material handling applications, making them a preferred choice in various industries. Here are some of the key advantages:

  • Efficient Transportation: Conveyor chains provide a continuous and reliable means of transporting materials, ensuring a smooth flow throughout the production or distribution process. They can handle both light and heavy loads, enabling efficient movement of items of different sizes and weights.
  • Increased Productivity: By automating the material handling process, conveyor chains help increase productivity and operational efficiency. They eliminate the need for manual handling and reduce human effort, allowing employees to focus on other tasks, resulting in higher throughput and reduced labor costs.
  • Flexibility and Customization: Conveyor chains can be designed and configured to meet specific material handling requirements. They are available in various lengths, widths, and configurations, allowing for customization based on the layout and space constraints of the facility. Additionally, different types of conveyor chains can be selected to handle specific materials or accommodate special handling needs.
  • Improved Safety: Conveyor chains enhance workplace safety by reducing the risk of manual lifting and carrying heavy loads. They provide a controlled and controlled movement of materials, minimizing the chances of accidents and injuries. Additionally, safety features such as emergency stop buttons, guardrails, and sensors can be incorporated into the conveyor system to further enhance safety.
  • Space Optimization: Conveyor chains utilize vertical and horizontal space efficiently, making them ideal for facilities with limited floor space. They can be designed to navigate corners, inclines, and declines, allowing for optimized layout and maximizing the use of available space.
  • Versatility: Conveyor chains are versatile and can handle a wide range of materials, including bulk items, packaged goods, fragile items, and irregularly shaped objects. They can accommodate different types of conveyance methods such as flat, inclined, or spiral conveyors, providing flexibility in material handling processes.
  • Improved Inventory Control: Conveyor chains enable better inventory control by facilitating the smooth movement and tracking of materials. They can be integrated with barcode scanners, RFID technology, or other tracking systems to monitor the flow of goods and provide real-time information on inventory levels.
  • Reduced Material Damage: Conveyor chains help minimize material damage during handling and transportation. They provide a stable and controlled movement, reducing the risk of items falling or getting damaged due to manual handling or rough transportation methods.

The advantages of using a conveyor chain in material handling include improved efficiency, productivity, safety, space utilization, and inventory control, leading to cost savings and enhanced overall operational performance.

China best Transmission Long Pitch Welded Forged Double Pitch Fv M Series Sugar Scrapper Dryer Conveyor with Clip Links Large Roller Chain  China best Transmission Long Pitch Welded Forged Double Pitch Fv M Series Sugar Scrapper Dryer Conveyor with Clip Links Large Roller Chain
editor by CX 2023-07-31

China best Large industrial standard conveyor chain manufactured by internationally recognized factory

Product Description

ISO16949: 2009 Approved Industrial Chain 

Why Choose Us? 

1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, industrial chains, sprockets, gears, wheels and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.

5. Our partners among world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc.
 

1. Industrial Chain Parts

2. Production flow chart
1. Incoming material
2. Inspection
3. Production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4. Production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5. Production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6. Production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
7. Assembling
8. Final inspection
9. Packing

3. Certificate


4. 
Company Information

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.

 

The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR. 

 

There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 

 

Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.

 

“We are always serving our customers with our best products.”

Usage: Conveyor Chain
Material: Alloy/Carbon Steel
Surface Treatment: Electroplating
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Roller Chain
Customization:
Available

|

Customized Request

conveyor

How does a conveyor chain impact energy efficiency in a system?

A conveyor chain plays a significant role in the energy efficiency of a conveyor system. Here are the ways in which it impacts energy efficiency:

1. Reduced Power Consumption:

– A well-designed conveyor chain with low friction characteristics can minimize power consumption. By reducing the frictional resistance between the chain and the conveyor components, less energy is required to move the chain and transport the materials along the conveyor system.

2. Efficient Power Transmission:

– The design and construction of a conveyor chain contribute to efficient power transmission. Chains with optimized pitch, roller diameter, and sprocket tooth profile ensure smooth and effective power transfer, minimizing energy losses during operation.

3. Proper Chain Tensioning:

– Maintaining proper chain tension is crucial for energy efficiency. An adequately tensioned chain ensures optimal contact between the chain and the sprockets, minimizing slippage and power loss. Regular inspections and adjustments of chain tension help maximize energy efficiency.

4. Alignment and Tracking:

– Proper alignment and tracking of the conveyor chain are essential for energy efficiency. Misaligned or poorly tracked chains can cause increased friction, leading to higher energy consumption. Regular monitoring and adjustment of the chain’s alignment ensure smooth and efficient operation.

5. Regular Maintenance:

– Performing routine maintenance on the conveyor chain, including lubrication, cleaning, and inspection, helps maintain optimal performance and energy efficiency. Adequate lubrication reduces friction and wear, minimizing power losses and extending the chain’s lifespan.

6. System Design Optimization:

– Considering energy efficiency during the design phase of a conveyor system can significantly impact its overall efficiency. Proper selection of conveyor chain components, such as low-friction materials and efficient drive systems, can help minimize energy consumption and improve the system’s energy efficiency.

By employing these practices and utilizing energy-efficient conveyor chain technologies, businesses can reduce energy costs, minimize environmental impact, and enhance the overall sustainability of their operations.

conveyor

How do you calculate the power requirements for a conveyor chain?

Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:

1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.

2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).

3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).

4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.

5. Determine the required power: Use the following formula to calculate the power requirements:

Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)

Where:

– Capacity is the weight per unit of time (from step 3)

– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors

– 33,000 is a conversion factor to convert the units to horsepower

– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)

6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.

It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.

conveyor

What safety precautions should be followed when working with conveyor chains?

Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:

  • Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
  • Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
  • Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
  • Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
  • Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
  • Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
  • Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
  • Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
  • Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.

These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.

China best Large industrial standard conveyor chain manufactured by internationally recognized factory  China best Large industrial standard conveyor chain manufactured by internationally recognized factory
editor by CX 2023-07-20

China Stainless Steel Drop Forged Conveyor Chain best roller chain

Solution Description

Fall Cast Chain
The drop cast chain is mainly composed of 3 drop solid parts that are the pin roll, center chain ring, and the outer chain sidebar. It can be conveniently assembled and disassembled, entirely by hand without resources. For occasion, the assembly can be easily accomplished by passing the outer sidebar by means of the center chain ring, and then rotate the center chain ring for 90 levels to engage with the pin roll. 
When the chain types into a ring, it can be utilized as a conveyor chain for hefty loads. Our fall solid chain is usually identified on the conveying equipment and suspension products, in car, foodstuff processing, and steelmaking industries. 
Specification

Regular Chain No.  Reference pitch P (mm) Diameter of pin d2 (mm) Duration of pin L (mm) Normal size (min/max) (mm) Number of pitch inside common duration Sideward bending angle α (°) Width of sidebar h2 (mm) Tensile energy (KN) Fat for each meter (kg/m)
British system series X348 76.6 twelve.seven forty seven 3050.5/3095.2 forty 9 27 ninety eight 2.seven
X458 102.four 16 fifty eight 3063.1/3090.two thirty 9 35 187 five.two
468H 102.four 19.5 84.one 3063.1/3090.two 30 9 47.8 311.7 eleven.five
X678 153.2 22.3 seventy seven 3055.1/3082.eight 20 seven fifty one.6 318 9.5
698 153.two 28 95.three 3055.1/3082.eight twenty seven 60 515 seventeen
698H 152.4 39 154 3039.2/3066.six 20 7 72 1078 37.7
Metric method sequence F100X16 a hundred fifteen.five 77 2991.3/3018.3 thirty nine 35 187 4.7
F100X17 one hundred seventeen 77 2991.3/3018.3 30 9 35 187 four
F160X24 a hundred and sixty 23.5 ninety six 3190.7/3219.5 twenty seven 51.6 318 ten.three
British system series X348 seventy six.six twelve.seven 47 3050.5/3095.two 40 9 27 ninety eight 2.7
X458 102.4 sixteen fifty eight 3063.1/3090.2 thirty nine 35 187 five.two
468H 102.four 19.5 84.1 3063.1/3090.two thirty 9 47.8 311.seven eleven.5
X678 153.two 22.three seventy seven 3055.1/3082.eight 20 seven 51.6 318 nine.five
698 153.two 28 ninety five.3 3055.1/3082.8 20 seven sixty 515 seventeen
698H 152.4 39 154 3039.2/3066.six twenty 7 seventy two 1078 37.7
Metric technique sequence F100X16 100 fifteen.5 seventy seven 2991.3/3018.three thirty nine 35 187 4.7
F100X17 one hundred 17 seventy seven 2991.3/3018.3 30 nine 35 187 4
F160X24 160 23.5 96 3190.7/3219.5 twenty 7 51.6 318 10.3

Why Select DCC? 
1. HangZhou Xihu (West Lake) Dis.wu chain transmission producing Co., Ltd is a professional manufacture of chains, and is the member unit of China National specialized committee for standardization for China transmission, 

two. We occupied an region in excess of a hundred thousand sqm, owned standard workshops over thirty countless numbers sqm and in excess of 300sets of skilled equipments to generate chains in big-scale as effectively as complete inspection and examination gadgets. 

three. We handed via the authentications of ISO9001: 2000 global top quality program and ISO14001 environmental administration technique. 

four, we have 75% of products which are exported to Europe, The usa, Japan and Southeast Asia Nations, 

5.12years manufacturing facility encounter, Practically all the areas are made by our personal factory, therefor we can handle the price and high quality. 

Choose DCC, you indicate choosed Large high quality, competitive price, excellent servise, 

Desire we will promote organization as well as friendship! 

For a lot more than 20 several years, we have focused on custom made chains.

For far more than 20 years, We have d100s of distinct types of industrial chains.

So we have a wealth of personalized chain knowledge.

Below are some of the types of the chains.

 

US $1.3-10
/ Meter
|
10 Meters

(Min. Order)

###

Warranty: 1-2 Years
Delivery: 30 Days
Samples: Free
Production Standards: According to Approved Drawings
Transport Package: Plywood Case
Specification: ISO, SGS

###

Customization:

###

Standard Chain No.  Reference pitch P (mm) Diameter of pin d2 (mm) Length of pin L (mm) Standard length (min/max) (mm) Number of pitch within standard length Sideward bending angle α (°) Width of sidebar h2 (mm) Tensile strength (KN) Weight per meter (kg/m)
British system series X348 76.6 12.7 47 3050.5/3095.2 40 9 27 98 2.7
X458 102.4 16 58 3063.1/3090.2 30 9 35 187 5.2
468H 102.4 19.5 84.1 3063.1/3090.2 30 9 47.8 311.7 11.5
X678 153.2 22.3 77 3055.1/3082.8 20 7 51.6 318 9.5
698 153.2 28 95.3 3055.1/3082.8 20 7 60 515 17
698H 152.4 39 154 3039.2/3066.6 20 7 72 1078 37.7
Metric system series F100X16 100 15.5 77 2991.3/3018.3 30 9 35 187 4.7
F100X17 100 17 77 2991.3/3018.3 30 9 35 187 4
F160X24 160 23.5 96 3190.7/3219.5 20 7 51.6 318 10.3
British system series X348 76.6 12.7 47 3050.5/3095.2 40 9 27 98 2.7
X458 102.4 16 58 3063.1/3090.2 30 9 35 187 5.2
468H 102.4 19.5 84.1 3063.1/3090.2 30 9 47.8 311.7 11.5
X678 153.2 22.3 77 3055.1/3082.8 20 7 51.6 318 9.5
698 153.2 28 95.3 3055.1/3082.8 20 7 60 515 17
698H 152.4 39 154 3039.2/3066.6 20 7 72 1078 37.7
Metric system series F100X16 100 15.5 77 2991.3/3018.3 30 9 35 187 4.7
F100X17 100 17 77 2991.3/3018.3 30 9 35 187 4
F160X24 160 23.5 96 3190.7/3219.5 20 7 51.6 318 10.3
US $1.3-10
/ Meter
|
10 Meters

(Min. Order)

###

Warranty: 1-2 Years
Delivery: 30 Days
Samples: Free
Production Standards: According to Approved Drawings
Transport Package: Plywood Case
Specification: ISO, SGS

###

Customization:

###

Standard Chain No.  Reference pitch P (mm) Diameter of pin d2 (mm) Length of pin L (mm) Standard length (min/max) (mm) Number of pitch within standard length Sideward bending angle α (°) Width of sidebar h2 (mm) Tensile strength (KN) Weight per meter (kg/m)
British system series X348 76.6 12.7 47 3050.5/3095.2 40 9 27 98 2.7
X458 102.4 16 58 3063.1/3090.2 30 9 35 187 5.2
468H 102.4 19.5 84.1 3063.1/3090.2 30 9 47.8 311.7 11.5
X678 153.2 22.3 77 3055.1/3082.8 20 7 51.6 318 9.5
698 153.2 28 95.3 3055.1/3082.8 20 7 60 515 17
698H 152.4 39 154 3039.2/3066.6 20 7 72 1078 37.7
Metric system series F100X16 100 15.5 77 2991.3/3018.3 30 9 35 187 4.7
F100X17 100 17 77 2991.3/3018.3 30 9 35 187 4
F160X24 160 23.5 96 3190.7/3219.5 20 7 51.6 318 10.3
British system series X348 76.6 12.7 47 3050.5/3095.2 40 9 27 98 2.7
X458 102.4 16 58 3063.1/3090.2 30 9 35 187 5.2
468H 102.4 19.5 84.1 3063.1/3090.2 30 9 47.8 311.7 11.5
X678 153.2 22.3 77 3055.1/3082.8 20 7 51.6 318 9.5
698 153.2 28 95.3 3055.1/3082.8 20 7 60 515 17
698H 152.4 39 154 3039.2/3066.6 20 7 72 1078 37.7
Metric system series F100X16 100 15.5 77 2991.3/3018.3 30 9 35 187 4.7
F100X17 100 17 77 2991.3/3018.3 30 9 35 187 4
F160X24 160 23.5 96 3190.7/3219.5 20 7 51.6 318 10.3

What to look for in a roller chain

There are many different factors to consider when purchasing a roller chain. One of the most important factors is tensile strength, which represents the force required to break the chain. Roller chains are available in three different tensile strengths: minimum, average and ultimate. Each strength reflects a different limit to the load the chain can handle. However, these limits are not always equal and you should be aware of the differences between roller chains.

Canonical chain

Most roller chains have standard sizes printed on the side panels. This is usually “40” or “C2080H”, but can also be the letter “B”. If the chain is old, it will need to be cleaned to see its size. You can find the size on the standard roller chain size chart, but not everyone is marked. To determine the size, measure the diameter and pitch of the chain, then compare the results to the chart to see what size you need.
Heavy-duty roller chains are available with heat-treated pins, side plates, and rollers. In addition to being heat treated, they are also factory pre-stretched, which reduces wear on these parts. If properly maintained, they can last for years, reducing the risk of failure or corrosion. Depending on the application, standard roller chains are available in different sizes. It can be purchased separately. There are several options to choose from, depending on the size and strength of the application.
PEER roller chains contain solid rollers to reduce shock loads on the sprocket teeth. Heat treating and preloading all components of the PEER chain helps minimize initial elongation. Hot-dip lubrication ensures complete lubrication of all chain components, extending their life and reducing maintenance costs. For heavy-duty applications, ASME/ANSI-B29.1 chain is a good choice.
Standard roller chains are made of steel or alloy steel. However, it can be made of other materials such as stainless steel. In addition to steel, stainless steel is often used in food processing machinery where chain lubrication is an issue. Brass and nylon are also sometimes used. However, they are not that popular. Therefore, you should always check with your supplier before purchasing. By comparing the tensile strength of two different chains and making an informed decision, you can get the best price and service.
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Chain without bushing

Bushless roller chains have advantages over conventional roller chains. Unlike conventional chains, bushless chains have extensive lateral flexibility, which increases the chain’s lubrication flow. The inner plates of bushless chains have protruding shoulders so the oil can flow through them more easily and efficiently. This is an important characteristic of a smooth-running chain. Additionally, bushless chains may have improved shifting performance.
The strength of a bushingless roller chain is measured in terms of tensile strength and fatigue strength. The former measures the load a chain can withstand before breaking. Fatigue strength is equally important, and factors that affect fatigue strength include the steel used to make the chain components, the pitch hole fabrication, the type of shot peening on the chain, and the design and thickness of the chain. For example, if the chain is too thin, it may not be enough for heavy-duty applications.
Like traditional roller chains, bushingless roller chains have two different types of links. The inner link has two inner plates connected by pins, while the outer chain has two outer plates held together by bushings. A bushingless roller chain is similar to a traditional chain, except it eliminates a step in the assembly process by stamping the tube into the inner plate. So if you want a smoother ride, a bushingless roller chain is a better choice.
There are two different sizes of bushingless roller chains. One size is designed for use with standard single-strand chains, while the other size is designed for use with double-strand or triple-strand chains. Bushless chains are generally shorter than conventional chains, so they can fit in tighter spaces. Bushless chains are made of the highest quality materials. These chain attachments are case hardened for optimum strength and durability.

Mute chain

The silent roller chain has a smooth, low-noise drive. They are made of stacked rows of flat chainplates with a gear-like profile that meshes with the sprocket teeth. Each chainplate is attached to a corresponding sprocket, which also allows the chain to bend. While these basic components are the same for every silent roller chain, there are many variations that allow them to be used in a variety of applications.
The most popular high-speed transmission, silent chains feature gear-like sprockets. They can be made from single or multiple strands of material. Single-strand chains are less expensive than multi-strand chains, but they tend to wear out faster if not lubricated. Single-strand roller chains can be used for years without lubrication, but for your application, wide silent chains are still worth considering.
The design and construction of silent chains make them ideal for conveying a wide variety of products. They have flat, heat-resistant surfaces. They are also durable and non-slip. They are available in a variety of pitch sizes, widths, and mounting styles. Whether you need chains for general purpose conveyors or glass bottle transport applications, we have you covered. Ask about the benefits of silent roller chain conveyors.
Inverted tooth chains are another option for quieter chains. These chains are designed to reduce noise from engine-related friction. Silent chains are more common, and manufacturers have fallen in love with them. A silent chain consists of several links connected to the sprocket teeth. Teeth rotate to reduce noise, vibration, and chord action. These are the main reasons why silent chains are so popular.
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ANSI chain pitch

To measure your bike’s chain pitch, you can use a caliper. This measurement is taken from the center of the rolling pin to the center of the next rolling pin. Chains come in many sizes, but ANSI is the most common chain standard in the United States. A caliper is handy if you’re not sure which size to buy, as it allows you to check for worn sprockets.
Chains that meet ANSI standards will be characterized by a certain pitch. This measurement is based on the width and spacing of the roll. The spacing is usually greater than the width. The standard number will be the right number for the width of the chain or the left number for the rollers. The number on the left indicates whether the chain is lightweight or heavyweight. Heavyweight chains are designated by the suffix “H”.
Common chain sizes are based on ANSI chain pitch. Pitch is the minimum distance between bushing and sprocket. The smaller the chain pitch, the greater the total distance between the two points. This means the chain will last longer. However, if you are buying a chain for a specific application, you should check the pitch carefully as it can affect the performance of the chain.

Roller chain wear measurement

The purpose of roller chain wear measurement is to prevent breakage by monitoring the strain on the chain. There are several ways to measure roller chain wear. The first is to remove the chain from its working position and measure the distance from the sprocket to its measuring end. Another way is to measure the pitch of the chain or the distance between two pins. This method is superior to other methods because it is convenient and accurate.
When measuring the wear of a roller chain, it is important to note that the elements of the chain will gradually deform. About 3.75% of the total wear will be on the pins and the rest will be on the internal links. These wear measurements will vary based on the nominal pitch of the chain and the amount of friction the chain is experiencing. Proper lubrication between pins and bushings, load and frequency of articulation all affect wear rates.
It is important to measure the amount of wear on the roller chain to avoid excessive machine failures. The longer the chain runs, the more wear it will wear. Although the length of the chain should be less than the center distance, the excessive load will cause premature wear. Therefore, lubrication is essential. Additionally, the sag of the chain should not exceed 2% to 4% of its center-to-center distance. Finally, check for unusual noise or visible defects. A common cause of excessive roller chain wear is the size of the load. Every chain manufacturer sets a maximum workload for its product.
There are several ways to measure roller chain wear. If using a high-speed drive, it should have at least 11 teeth, and a medium-speed drive should have at least 25 teeth. Also, be sure to check the length of the chain, even if you should. The same goes for the pin diameter, which should be the same or different pitch as the roller chain.

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editor by czh 2022-12-02